Saturday 13 September 2003

Weather: Steady South West Breeze, 24degC

 

Yet another glorious day! Warm sunshine, a steady breeze (fantastic for autos that just went on and on).

 

After quite a few months I have finally repaired my Futura, the one which was in my JetRanger and which had a disagreement with the ground - and lost! Today was the day to get it into the air, which happened without any fuss whatsoever. However, it seemed very noisy - far more so than I remembered when it was in its body. Andy Harrison, who is rapidly becoming the clubs Trouble Shooter bent over and had a waggle of the Zimmerman Silencer - hang about that shouldn't waggle!!! Closer inspection showed why (see left). Andy immediately offered to take it home, silver solder it for me and bring it back the next day. True to his word next day (Sunday) there it was all polished and fixed - with what looked like to me a slightly more substantial fixing than the original (see right). A fantastic job - and the Futura's sound level was back to something much more acceptable. Thanks very much Andy!

 

Andy's Eagle eye spotted something else today - which should be a salutary lesson to us all. One of our members is getting his latest 60 sized heli (I can't remember the type) ready for proper flight. Because he couldn't find a "proper" set of bolts for the main blades, and in his innocence and because he was only doing a spot of simple hovering tests, he used "ordinary" mild steel bolts. Andy spotted this and suggested they it wasn't a good idea to continue any flying with them in place. I went off to my flight box and found a set of bolts that could be used in their stead. We proceeded to remove the offending bolts and to our horror found the original bolts in the state shown in the picture on the left at the top. Another flight and the bolts could have failed with fatal results for the heli and possibly for anyone standing nearby! The bolts shown at the bottom of the picture are the ones that should be used - note that they are not only hardened steel, but that there is a shank to the bolt which is unthreaded. The threaded portion should start just short of the bottom of the blade grip. This in turn means that there is as much shank , or unthreaded portion, as possible within the blade grip without affecting the ability to tighten the bolts appropriately - usually enough to stop the blades rotating in the blade grip when the heli is turned on its side. The reason is that the thread itself creates stress points within the bolt, which weaken it and are the place where it is likely to fail should it do so.

 

So beware and use the right bolts, especially where high loads are  involved!